The Vipra AM Platform: A Breakthrough in Robotic Metal 3D Printing

A new generation of large-scale metal 3D printing technology is here, promising to change the way complex metal parts are manufactured.

The Vipra AM platform utilizes a robotic Direct Energy Deposition (DED) process, combining advanced hardware, software, and automation in a single turnkey system. This platform is designed to provide high flexibility and precision for producing durable, high-quality metal components. With capabilities that span various metals and configurations tailored for either high-quality finishes or maximized productivity, Vipra AM opens up new possibilities for industries like aerospace, energy, and transportation, where high-performance and efficiency are essential.

Caracol announced that Vipra AM will transform how large-scale metal parts are made. The new robotic platform will be unveiled at Formnext in Frankfurt, Germany, on November 19 (booth C101 Hall 12.1). The platform maximizes flexibility, control, and performance and is expected to expand applications based on its use.

The robotic large-scale Direct Energy Deposition platform leverages wire arc additive manufacturing processes developed into a hardware, software, and automation proprietary turnkey system, reshaping industrial production line capabilities. The metal platform combines state-of-the-art hardware and software and advanced robotic monitoring and automation.

There are two new configurations of Vipra:

• Vipra XQ (Extreme Quality) leverages Plasma Arc Deposition technology to produce high-quality components with exceptional finishing and precision. It can process many metals, including stainless steel and Titanium alloys. Applications include large-scale, high-strength, high-integrity parts for aerospace and energy.
• Vipra XP (Extreme Productivity) focuses on maximizing productivity while minimizing operating costs. Unmatched throughput and the ability to print aluminum and nickel-based materials target parts where lead times and lightweight are critical, such as transportation industries and lower-end architectural applications.

For both configurations, Vipra AM was created for successfully advanced applications such as load-bearing finished parts, lightweight structures, high-temperature, high-durability autoclave and curing molds, cladding, repair, and on-demand spare parts.

Why This Matters

The introduction of the Vipra AM platform signals a significant step forward in large-scale metal 3D printing, reshaping how industries approach complex metal fabrication. By leveraging advanced robotic capabilities and specialized configurations for both quality and productivity, Vipra AM enables the production of large, high-integrity metal parts with greater speed, precision, and cost-efficiency. This development is particularly impactful for sectors like aerospace, energy, and transportation, where demand for durable, lightweight, and quickly produced components is high. With the flexibility to work with various metals and the ability to create on-demand spare parts or repair existing components, Vipra AM offers a powerful solution for industries looking to streamline manufacturing and reduce lead times, ultimately enhancing efficiency and innovation across multiple fields.

Vipra AM will be officially unveiled at Formnext in Frankfurt, Germany, on November 19, 2024, at 4:00 PM. Visit the team to see the platform firsthand at Caracol’s booth C101 in Hall 12.1 from the 19th to the 22nd of November. Learn More: https://www.caracol-am.com/press-and-media/press-release/caracol-redefines-metal-lfam-with-the-launch-of-vipra-am-at-formnext-2024